MDCK细胞悬浮培养制备流感病毒H3N2灭活疫苗研究

Preparation of influenza virus H3N2 inactivated vaccine by MDCK cell suspension culture

  • 摘要: 以鸡胚为基质生产流感疫苗已有近70年的历史,但该生产平台存在一系列问题,因此,开发细胞培养替代鸡胚培养生产流感疫苗已势在必行. 本研究建立了基于MDCK细胞悬浮培养的流感病毒H3N2生产与纯化工艺. 首先,采用小规模悬浮培养制备H3N2病毒,经0.65 μm滤柱过滤、300 ku超滤浓缩、核酸酶处理、Capto Core 700层析、Capto Q层析、病毒灭活等步骤,制备流感病毒H3N2单价疫苗原液. 参考《中国药典》第三部(2020年版)相关附录,对各工艺步骤进行质量控制,检测宿主DNA含量、血凝效价、总蛋白含量、血凝素(HA)含量及Vero细胞宿主蛋白含量等指标,以评估纯化效果. 结果表明,该工艺流程总蛋白去除率为(97.94 ± 0.09)%,宿主蛋白去除率为(99.46 ± 0.03)%,宿主DNA去除率为(99.99 ± 0.01)%,血凝素回收率为(19.63 ± 2.25)%. 最终配制的H3N2单价疫苗各项质量指标均符合《中国药典》要求. 在动物实验中,4~6周龄BALB/c小鼠经皮下免疫两次后采集尾静脉血清,采用红细胞凝集抑制试验评估免疫效果. 结果显示,MDCK悬浮培养制备的H3N2单价疫苗与传统鸡胚疫苗在免疫效力上无显著差异,且具有良好的安全性. 本研究成功建立了基于MDCK悬浮培养的H3N2流感病毒疫苗的生产与纯化工艺,所制备疫苗具有良好的免疫原性与安全性,为细胞基质流感疫苗的工业化生产提供了技术支撑.

     

    Abstract: Influenza vaccines have been produced using embryonated chicken eggs for nearly 70 years. However, this platform has several limitations, making it urgent to develop cell culture-based alternatives for influenza vaccine production. This study established a production and purification process for the H3N2 influenza virus vaccine using MDCK cells in suspension culture. First, H3N2 virus was produced in a small-scale suspension culture, followed by a series of steps including 0.65 μm filtration, 300 kDa ultrafiltration concentration, nuclease treatment, Capto Core 700 and Capto Q chromatography, and virus inactivation, to prepare a monovalent H3N2 influenza virus vaccine. Each step was evaluated for purification efficiency based on the Chinese Pharmacopoeia (2020 Edition) standards, including measurements of host cell DNA content, hemagglutination (HA) titer, total protein content, hemagglutinin content, and Vero cell host protein content. Finally, 4-to 6-week-old BALB/c mice were subcutaneously immunized twice, and sera were collected from tail veins to evaluate immune efficacy using the hemagglutination inhibition (HI) assay. The results showed that the total protein removal rate was (97.94±0.09)%, host protein removal rate was (99.46±0.03)%, host DNA removal rate was (99.99±0.01)%, and hemagglutinin recovery rate was 19.63±2.25%. The final formulated monovalent vaccine met the pharmacopoeia standards. Animal experiments demonstrated that the H3N2 vaccine prepared using MDCK suspension culture exhibited immune efficacy comparable to the egg-based influenza vaccine and had good safety.This study established a production and purification process for an H3N2 influenza virus vaccine using MDCK cells in suspension culture. The resulting vaccine demonstrated good immunogenicity and safety.

     

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