基于Bi-GRU的隔膜泵单向阀剩余寿命预测

Research on the remaining life prediction of diaphragm pump check valve based on Bi-GRU

  • 摘要: 针对现有方法处理长时序信号困难从而导致的隔膜泵单向阀寿命预测效果差的问题, 提出了一种基于Bi-GRU(gated recurrent unit,GRU)的寿命预测方法. 首先,从实际工程环境中由传感器采集的单向阀全生命周期振动数据中,精准识别并提取能够反映设备健康状态的关键退化特征,进而构建设备健康退化的动态曲线;然后,运用寿命预测模型学习历史振动数据与其处的退化程度的映射关系;最后,将实测振动数据的退化特征输入寿命使用预测模型以预测单向阀剩余可用寿命. 该方法通过门循环单元结构避免了循环神经网络会出现的数据依赖问题,还通过顺时序和逆时序双向学习时序数据前一时刻和后一时刻的退化规律,提升模型学习能力. 所提方法在工程实测单向阀寿命信号上进行了验证,实验结果表明所提方法的有效性.

     

    Abstract: A lifetime prediction method based on Bi-GRU (gated recurrent unit, GRU) is proposed to address the challenge of processing long-term signals in existing methods, which often results in poor predictive accuracy for the service life of check valve in diaphragm pumps. Firstly, we meticulously identify and extract critical degradation indicators from the vibration data collected by sensors throughout the entire life cycle of the check valve in the actual engineering environment. These indicators effectively reflect the health status of the equipment, enabling us to construct a dynamic curve illustrating the equipment's health degradation over time.Then, the life prediction model is used to learn the mapping relationship between the historical vibration data and the degree of degradation. Finally, the degradation characteristics of the measured vibration data were input into the prediction model, and the prediction model was used to predict the remaining usable life of the check valve. This method avoids the data dependence problem of recurrent neural networks through the gate recurrent unit structure, and also improves the learning ability of the model by learning the degradation laws of the previous and subsequent moments of the time series data in both chronological and anti-temporal bidirectional directions. The proposed method is verified on the life signal of the check valve measured in engineering, and the experimental results show that the effectiveness of the proposed method is effective.

     

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